ISSN (print) 1995-2732
ISSN (online) 2412-9003

 

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Abstract

This article describes a set of mathematical models simulating the deformation processes used in seamless pipe production. The article demonstrates that, based on the hierarchy presented, the level of a mathematical model is determined by the complexity of the mathematical description of the deformation processes used in seamless pipe production and also by the number of parameters applied. Examples of the models are given that were built using such methods as the static energy technique, the engineer’s approach, the slip-line technique and the grid projection method. Using the static energy technique it was possible to determine the integral characteristics of the deformation zone during a longitudinal hot rolling process. One of such characteristics includes power parameters of a continuous mandrel rolling process, in particular the intensity of stress occurring in the material between the mill rolls. The engineer’s approach was used to simulate the stress-strain state of the material in a pipe drawing process accounting for the actual changing mechanical properties of the deformed material. Through application of the slip-line technique in a pipe end upset process, it was possible to find formulae to determine the full force applied to the extrusion ram and the length of a transition zone between an upset end and the pipe body. A geometry analysis of the slip-line network carried out at the final stage of the upset process helped find a formula to determine the final length of the transition zone. The projection method was used to build a 3D model simulating the stress-strain state of a 2-roll piercing process. QForm 3D, a specialist FEM software, was used for the projection method. Simulation of the piercing process helped explain the nature of the stress-strain state of a single-revolution screw rolled metal.

Keywords

Modelling, mathematical model, seamless pipes, rolling, drawing, pipe end upsetting, roll piercing.

 

Vydrin Aleksandr Vladimirovich – D.Sc. (Eng.), Professor, South Urals State University (National Research University), Deputy

General Director of JSC RosNITI, Chelyabinsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

Shirokov Vyacheslav Vyacheslavovich – Head of Laboratory, JSC RosNITI, Chelyabinsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

Yakovleva Kseniya Yur'evna – Researcher, JSC RosNITI, Chelyabinsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

Zinchenko Anna Vladimirovna – Ph.D. (Eng.), Deputy Chief Engineer at JSC TAGMET, Taganrog, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

Korol' Aleksey Valentinovich – Researcher, JSC RosNITI, Chelyabinsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

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