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Sabadash F.A., Tolmachev O.M., Zapuskalov N. Modernization of machine-building enterprises on the basis of KANBAN and Just-in-Time logistics systems

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Abstract

The formation of a market economy in Russia objectively requires an entirely new approach to the modernization of machine-building enterprises. The competitiveness of modern enterprises can be achieved if marketing, innovative management system forms and techniques, engineering theories of the industrial product development, manufacturing and end-user distribution are effectively implemented and applied. That is why modern logistics is a crucial factor that facilitates the prosperity of a modern industrial innovation enterprise.
This article analyzes the current issues of material process flow at leading Russian automobile industry enterprises. KANBAN and Just-In-Time logistics systems are used to control processes. The article presents the concept of the modernization of storage facilities of "BelZAN" Open Joint Stock Company with the enhancement of material and production relations with "AVTOVAZ" Open Joint Stock Company and "KAMAZ" Open Joint Stock Company. A program for the reconstruction of storage centers of "BelZAN" Open Joint Stock Company, "KAMAZ" Open Joint Stock Company and "AVTOVAZ" Open Joint Stock Company has been developed with a payback estimate of different modernization options. Application methods of different types of storage and cargo handling technologies have been proposed. The article defines the volume of stocks to be placed in new warehouses of "KAMAZ" Open Joint Stock Company and "AVTOVAZ" Open Joint Stock Company and describes in detail the structure of the stock stored. Our proposals have been accepted by the enterprise; the economic payback has been calculated. Thus, the economic evaluation of operation options has been carried out; the ROI period has been calculated for the "KAMAZ" and "AvtoVAZ” logistics centers. Techniques of logistics systems under implementation and methods for their implementation have been specified. The authors describe the main challenges arising from the current system of production supply planning in the framework of the Just-in-Time concept management.
The measures to improve logistics flows at new warehouses of the companies under consideration proposed by the authors appear to be effective and make it possible for the products of these companies to capture a higher market share.

Keywords

Logistics system, demand forecasting, IT technologies, KANBAN, Just-in-Time system, gravity storage, shelf rack systems, KLT standards, cargo handling.

 

Sabadash Filipp Alekseevich – Postgraduate Student, Bauman Moscow State Technical University, Moscow, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..
Tolmachev Oleg Mikhailovich – Ph.D. (Economics), Associate Professor, Bauman Moscow State Technical University, Moscow, Russia.
Zapuskalov Nikolay – D.Sc., External Advisor, Australia.
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