ISSN (print) 1995-2732
ISSN (online) 2412-9003

 

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Abstract

The article considers initiation of cooling stresses of elastic-plastic deformation of “slag pot” castings, a factor which leads to casting-wall discontinuity and pull-crack defects. A mathematical model has been built and the casting-mould force interaction has been calculated basing on algorithms proposed by the author.

Quantities of total stress state in the casting wall during crack formation have been determined. It has been found out that bending stress making up 96% of the casting tensile strength value has a greater impact on defect formation. Process techniques to reduce pull-crack formation in castings have been proposed on the basis of the work results.

Keywords

Casting, pull crack, «slag pot», elastic plastic deformation, bending stress.

Savinov Alexander Sergeevich – Ph.D. (Eng.), Associate Professor, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. Phone: +7 (3519) 29-85-18. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

1. Determination of internal forces in the cooled walls of the casting in the implementation of asymmetric hindrance elements / Savinov A.S., Kolokoltsev V.M., Vdovin К.N., Feoktistov N.А./ «European Conference on Innovations in Technical and Natural Sciences» Proceedings of the 5th International scientific conference. «East West» Association for Advanced Studies and Higher Education GmbH. Vienna. 2014, pp. 106-112.

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3. Savinov A.S., Selezniov O.E., Poliarush I.V., and colleagues. Comparative analysis of the specific work of internal forces at different calculation methods. Mekhanicheskoe oborudovanie metallurgicheskikh zavodov [Mechanical equipment of metallurgical plants: International collection of scientific papers]. Magnitogorsk: Publishing house of the Nosov Magnitogorsk State Technical University, 2014, pp. 154-157.

4. Stepin P.A. Materials resistance. М.: Integral-Press, 1997, 320 p.

5. Savinov A.S., Tuboltseva A.S., Nazarenko D.I. Simulation of the material strain resistance: a study of the tensile stress-strain diagram of KHN70VMTYU alloy. Modern tool systems, information technologies, and innovations: the VIII International scientific conference proceedings - Kursk: South-Western State University, 2011, pp. 272-276.