ISSN (print) 1995-2732
ISSN (online) 2412-9003

 

download

Abstract

The paper deals with the quality issues of OCTG with upset ends produced on SMS Meer hydraulic presses. It focuses on the causes of defects appearing on the inner surface of products in the form of underfilled pass near the pipe end. The results of computer simulation of upsetting have established dependence of defects formation on technological factors, including original workpiece sizes. The industrial experiment results have confirmed the key points of the computer simulation and allowed formulation of requirements to a workpiece and tool calibration which eliminate defects formation on the inner surface of pipes. The results of this work have made it possible to intensify the pipe end upsetting process in a single pass with an increase in a wall-thickening ratio up to 1.85.

Keywords

Tubing, drill pipe, pipe end upsetting, product quality, finite element modeling, industrial research.

Erpalov Mikhail Viktorovich – Research Assistant, Ural Federal University named after the first President of Russia B.N. Yeltsin, Ekaterinburg, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

Bogatov Alexandr Alexandrovich – D.Sc. (Eng.), Professor, Head of the Metal Forming Department, Ural Federal University named after the first President of Russia B.N. Yeltsin, Ekaterinburg, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

1. Erpalov M.V. [et al.]. Development of OCTG ends upsetting technology at JSC «PNTZ». OMD 2014. Fundamental'nye problemy. Innovatsionnye materialy i tekhnologii: materialy Mezhdunarodnogo nauchno-tekhnicheskogo kongressa [OMD 2014. Fundamental problems. Innovative Materials and Technologies: Proceedings of the International scientific and engineering Congress]. Moscow: Publishing House «Bely veter», 2014, vol. 2, pp. 64-69.

2. Erpalov M.V., Kondratieva G.N., Bogatov A.A. Upgrading pipe-ends upsetting technology in order to improve performance of SMS Meer hydraulic presses. Innovatsionnye tekhnologii v metallurgii i mashinostroenii: materialy Mezhdunarodnoj konferentsii [Innovative technologies in metallurgy and mechanical engineering: Proceedings of the International Conference]. Ekaterinburg: Publishing House Ural. univ, 2014, pp. 581-592.

3. Erpalov M.V. The research of the pipe-ends upsetting process on hydraulic presses to enhance their quality: The final research report. Ural Federal University named after the first President of Russia B.N.Yeltsin; Supervisor A.A. Bogatov; Executor M.V. Erpalov. Ekaterinburg, 2013. 11 p.

4. Mueller W., Arem R. Work technology. Upsetting press: Presentation. JSC «PNTZ». Pervouralsk, 2009. 28 p.

5. API 5CT. Specification for Casing and Tubing. Ninth edition. Effective Date 2012-01-01. Published by American Petroleum Institute (API), 2011.

6. GOST R 50278-92. Gosudarstvennyj Standart 50278-92. Truby buril'nye s privarennymi zamkami. Tekhnicheskie usloviya [State Standart 50278-92. Drill pipes with welded locks. Technical conditions]. Moscow: Publishing House Standartinform, 2010.

7. Tkachenko V.A. [et al.]. Truby dlya neftyanoj promyshlennosti [The pipes for the oil industry]. Moscow : Metallurgy, 1986. 256 p.

8. Ostrenko V.Ja. Technological features of pipes upsetting in closed tools. Metallurgicheskaya i gornorudnaya promyshlennost' [Metallurgical and Mining Industry]. 1965, no. 1, pp. 33-35.

9. Ostrenko V.Ja. Analytical method of determining the energy-power parameters of the pipe ends upsetting. Proizvodstvo trub: sbornik trudov VNTITI [Production of pipes: Proceedings VNTITI]. Moscow: Metallurgy, 1968, no. 20, pp. 223-230.

10. Tarnowski I.Ja. [et al.]. Teoriya obrabotki metallov davleniem [Theory of metal forming]. Moscow: Metallurgizdat, 1963, pp. 382-387.