DOI: 10.18503/1995-2732-2022-20-3-77-86
Abstract
Problem Statement (Relevance). The paper contains a definition of the concept of an “associated product”. The author proposed the concept of managing a complete complex of types of products generated, when manufacturing products, based on the detailed planning of their life cycles during the production preparation of a new marketable product. Along with the characteristics of the new product, a method has been developed to calculate the trend in the volume of generation of all types of waste in every technological operation. Types of waste are systemized and their life cycle is formalized. The document flow has been developed. The paper describes the examples of calculating the volume of a cutting emulsion, potentially hazardous for personnel, and significant volumes of associated product, chips, which are non-hazardous, but constantly accumulated in every process of performing a production task. Regarding potentially hazardous associated products, the author provides a technology map of the life cycle, providing for controlled conditions for their removal from workplaces. The paper contains an example of a schedule for removing associated products resulting from machining filter housings. Methods Applied. Functional and structural differentiation of production processes, inventory of waste and emissions. Originality. The author proposes the term of an “associated product”, combining all types of waste, emissions, discharges and pollution as a result of production processes. Calculation of associated product volumes is integrated into the APQP pre-production process for a new automotive component. Result. Integrated calculation of significant associated product volumes, resulting from technological processes, contributes to improved planning of processes of their life cycle and reduced environmental risks for personnel. Practical Relevance. It consists in planning the processes of removal of associated products based on the calculated production volumes, depending on the structure, content and parameters of the shaping process by cutting machine parts.
Keywords
environmental management, APQP pre-production process, waste, waste volume planning, life cycle monitoring
For citation
Safarova L.R. Planning Waste Generation and Developing the Technology for the Life Cycle in APQP Projects for the Preparation of Manufacturing a New Product. Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Uni-versiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University]. 2022, vol. 20, no. 3, pp. 77-86. https://doi.org/10.18503/1995-2732-2022-20-3-77-86
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