ISSN (print) 1995-2732
ISSN (online) 2412-9003

download PDF

DOI: 10.18503/1995-2732-2026-24-2-56-66

Abstract

Problem Statement (Relevance). The Ural region has been the metallurgical center of Russia for approxi-mately 300 years, and over this long period, a large amount of slag, including copper, has accumulated there. Studying their material composition is a relevant issue, as their mineral composition must be assessed before disposal. Many slags are potential ore that can be further processed. The Polevskoy Metallurgical Plant (1724-1930) was a major pro-ducer of blister copper. A small copper slag dump remains, created in the final years of the plant's operation, and its material composition remains barely studied. Currently, the slag dump pollutes the environment and, therefore, there is a need for its disposal. Objectives. The research is aimed at studying the material (mineral) composition of copper slags of the Polevskoy Metallurgical Plant. Methods Applied. The geochemical composition of the slags has been de-termined using an Agilent 7700X mass spectrometer (South Ural Federal Scientific Center of Mining and Geophysics, Ural Branch of the Russian Academy of Sciences), and the chemical composition of the minerals has been determined using a TESCAN MIRA LMS, S6123 scanning electron microscope with an INCA Energy 450 X-Max 80 energy-dispersive unit from Oxford Instruments (Institute of Geology and Geochemistry, Ural Branch of the Russian Academy of Sciences). The latter device has also been used to take photographs of the minerals. Originality. The study of the material (mineral) composition of slags has been carried out using the modern nomenclature of the Commission on New Minerals of the International Mineralogical Association and using the methods of classical mineralogy. Result. The mineralogy of copper slags from the Polevskoy Metallurgical Plant, which are stored in a small dump at the western foot of Dumnaya mountain, has been studied. It has been found that they are represented by two types of slags that are different according to their mineralogical and geochemical characteristics. The first type is composed of a fayalite and pigeonite aggregate with the presence of magnetite, glass, forsterite, chalcocite, cuprostibite, domeykite and copper. The second type is represented by a fayalite and augite aggregate with the presence of magnetite, breithauptite and sul-fides (idaite, cubanite, bornite, chalcopyrite, galena). The first type of slag is characterized by an ―ultrabasite‖ geochem-ical trend, and the second by a ―basite‖ trend. It has been concluded that the first type of slag has been obtained as a result of the remelting of ―cement copper‖, and the second type has been obtained as a result of the processing of cop-per-sulphide ores of the Zuzelski deposit. Practical Relevance. The studied copper slags can be put into additional pro-cessing. They differ from each other according to their magnetic properties (the second type of slag is highly magnetic and can be easily separated). From the first type of slag, copper (with associated gold) can be separated, as well as mag-netite concentrate containing titanium, vanadium and chromium. From the second type of slag, it is possible to separate sulfide concentrate containing not only copper, iron, zinc, but also lead and nickel using flotation. Magnetic separation can be used to separate magnetite concentrate, which also additionally contains titanium impurities and 5% ZnO.

Keywords

Fayalite, pigeonite, magnetite, sulfides, mineralogy, slags, Polevskoy Metallurgical Plant.

For citation

Erokhin Yu.V., Makarov A.B., Zakharov A.V., Khiller V.V., Leonova L.V. Material Composition of Copper Slags from the Polevskoy Metallurgical Plant. Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University]. 2026, vol. 24, no. 2, pp. 56-66. https://doi.org/10.18503/1995-2732-2026-24-2-56-66

Yury V. Erokhin – PhD (Eng.), Leading Researcher, The Zavaritsky Institute of Geology and Geochemistry, RAS Ural Branch, Yekaterinburg, Russia. Еmail: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID: 0000-0002-0577-5898

Anatoly B. Makarov – DrSc (Eng.), Professor, Urals State Mining University, Yekaterinburg, Russia. Еmail: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID: 0000-0003-4843-3422

Anatoly V. Zakharov – Researcher, The Zavaritsky Institute of Geology and Geochemistry, RAS Ural Branch, Yekaterinburg, Russia. Email: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID: 0000-0001-8790-7892

Vera V. Khiller – PhD (Eng.), Senior Researcher, The Zavaritsky Institute of Geology and Geochemistry, RAS Ural Branch, Yekaterinburg, Russia. Email: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID: 000-0001-8491-4958

Lyubov V. Leonova – PhD (Eng.), Senior Researcher, The Zavaritsky Institute of Geology and Geochemistry, RAS Ural Branch, Yekaterinburg, Russia. Еmail: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID: 0000-0002-7713-8994

1. Nasab M.S., Bafti S.B., Yarahmadi M.R., Maymand M.M., Khorasani K.J. Mineralogical properties of the cop-per slags from the Sar Cheshmeh smelter plant, Iran. Minerals. 2022;12:1153. DOI: 10.3390/min12091153

2. Sayitov S.S., Tsoi V.D., Rasulov Sh.M., Pechersky R.D., Rasulova A.V., Abduvaitov A.K., Asrorov A.A. Material composition of copper slags of the Almalyk copper smelter (Uzbekistan). Izvestiya Tomskogo politekhnicheskogo universiteta. Inzhiniring georesursov [Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering]. 2024;335(4):148-158. https://doi.org/10.18799/24131830/2024/4/4292 (in Russ.).

3. Dosmukhamedov N., Shambulayev B., Dityatovskiy L., Zholdasbay Y., Argyn A. Determination of quantitative ra-tios (mechanical and dissolved) of copper, gold and silver losses in Vanyukov furnace slags under the conditions of the Balkhash Copper Smelter in Kazakhstan. Recycling, 2025;10:181. DOI: 10.3390/recycling10050181

4. Alekseev V.V. (ed.) Metallurgicheskiye zavody Urala XVII – XX vv. Entsiklopediya [Metallurgical plants of the Urals XVII – XX centuries. Encyclopedia]. Yekaterinburg: Academic Book Publishing House, 2001, 536 p. (In. Russ.)

5. Makarov A.B., Khasanova G.G., Koynov S.A. Mineralog-ical and geochemical features of old slags of the Polevskoy copper smelter (Middle Urals, Sverdlovsk region). Prob-lemy mineralogii, petrografii i metallogenii. Nauchnyye chteniya pamyati P.N. Chirvinskogo [Problems of miner-alogy, petrography and metallogeny. Scientific readings in memory of P.N. Chirvinsky]. Perm: Publishing House of Perm State University, 2018, vol. 21, pp. 430-435. (In. Russ.)

6. Zolotova E.S., Ryabinin V.F. Ecological geochemistry of an old copper smelting slag dump in the Middle Urals. Izvestiya Uralskogo gosudarstvennogo gornogo universi-teta [Bulletin of Urals State Mining University]. 2020;(58):103-109. (In. Russ.)

7. Peng B., He M., Yang M., Liu X., Sui X., Sun K., Wu Sh. Petrogenesis of Jian forsterite jade solely composed of end-member forsterite (Fo 99.8): Constrained by trace element and oxygen isotope. Ore Geology Reviews. 2022;150:105167. doi:10.1016/j.oregeorev.2022.105167

8. Erokhin Yu.V., Tupikov I.N., Shiryaev P.B. Copper slags of the Neivo-Rudyansky plant (material composition and geoecology). Otkhody i resursy [Waste and resources], 2025:12(3):09NZOR325. DOI: 10.15862/09NZOR325. (In. Russ.)

9. Erokhin Yu.V., Kozlov P.S., Zakharov A.V., Shiryaev P.B., Leonova L.V. Material composition of slags of the Sredneuralsk copper smelter. Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University]. 2025;23(2):78-87. DOI: 10.18503/1995-2732-2025-23-2-78-87. (In. Russ.)

10. Mikheev V.I. On alpha-, beta- and gamma-domeykite. Zapiski Vsesoyuznogo mineralogicheskogo obshchestva [Notes of the All-Union Mineralogical Society]. 1949;78(1):3-7. (In. Russ.)

11. Emami M. «Toroud», The late motion for As-Sb bearing Cu production from 2nd millennium BC in Iran: An ar-chaeometallurgical approach. Mediter. Archaeol. Archaeom. 2014;14(2):185-204.

12. Samsonov G.V., Drozdova S.V. Sulfidy [Sulfides]. Mos-cow: Metallurgy, 1972, 304 p. (In. Russ.)

13. Erokhin Yu.V., Zakharov A.V., Leonova L.V. Slags of the Blagovatnoye copper smelter (composition and geoecolo-gy). Izvestiya Vysshikh uchebnykh zavedeniy. Gornyy zhurnal [News of Higher Educational Institutions. Mining Journal]. 2021;(5):75-86. DOI: 10.21440/0536-1028-2021-5-75-86. (In. Russ.)

14. Yudytsky A.P. Opyt podzemnogo vyshchelachivaniya mednykh rud [Experience of underground leaching of copper ores]. Moscow: Ekonomizdat, 1962, 48 p. (In. Russ.)

15. Altushkin I.A., Levin V.V., Korol Yu.A., Sitnikova T.I. Innovative technologies in the resuscitation of previously developed mines on the example of the Gumeshevsky copper clay deposit. Tsvetnyye metally [Non-ferrous metals]. 2012;(11):37-41. (In. Russ.)

16. Stolyarov Yu.M. Zyuzelskoye pyrite deposit, Urals (new look at structure and genesis). Uralskiy geologicheskiy zhurnal [Ural Geological Journal]. 2003;(3):85-96. (In. Russ.)